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M SERIES VALVE ACTUATORS
The cast iron construction and rugged design of the Mastergear ‘M’ series manual valve actuators has been engineered to meet the arduous requirements
demanded of industrial enviromnents. Throuhg corrosion resistant treatment of bare metal surfaces, a grey epoxy paint
finish and the use of lip seals with multiple sealing surfaces, the ‘M’ range is sealed to IP 67 and achieves exceptional durability.
Models M07 to M 16 use high perfomance axial needle roller bearings, which combined with a one piece input wormshaft, maximises the available mechanical advantage and overall unit efficinency.
Models M07 to M 16 use high perfomance axial needle roller bearings, which combined with a one piece input wormshaft, maximises the available mechanical advantage and overall unit efficinency.
Features & general specifications:
| Sealed to IP 67 | 90° + 5° (adjustable) travel |
· Capability to withstand overload to twice maximum output torque rating
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| Maintenance Free | To 203.400 Nm output torque |
· Unrivalled versatility for direct fixing to valve
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Temperature ranges - 40°C +80°C - SL039 - 60°C +60°C - SL020 +20 - +200 °C - SLO21 - 60°C +60°C - SL120 |
Cast Iron Enclosure | 13 frame sizes |
| Self Lockong/High Efficiency | Stainless steel execution |
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* M07 have always equipped integral drivebush DB1.
General description:
| Large raised indicator of non-corrosive material for remote visibility. | Rugged cast iron construction, sealed to IP 67. Exposed parts corrosion resistant or protected with grey epoxy paint. | |||||||||||||||
| Adjustable stop screws sealed with protective caps. | ||||||||||||||||
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| ‘O’ ring sealing idnicator to cover face. | ||||||||||||||||
| On centre line position indication. | Large mounting flange to accept up to 3 sizes of ISO sealed base tappings on each unit size, plus other existing industry stds.Large output drive bore for direct customisation to suit valve stem or with separate removable drive bush. | |||||||||||||||
| High efficiency gearing & bearing systems to reduce input effort & handwheel size. | Input shaft lip seal with multiple sealing surfaces.
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| Input shaft protected against corrosion. | ||||||||||||||||
| Grease lubricated for life. | ||||||||||||||||
| Item |
Description |
SLO39 |
SLO20 |
SL120 |
|---|---|---|---|---|
| 1 | Cover |
Grey cast iron |
S.G. cast iron |
Low temperature steel |
| 2 | Gearcase |
Grey cast iron |
S.G. cast iron |
Low temperature steel |
| 3 | Wormshaft oilseal | NBR |
PTFE |
PTFE |
| 4 | Quadrant |
S.G. cast iron GGG500 |
S.G. cast iron GGG500 |
S.G. cast iron GGG500 |
| 5 | Wormshaft | Nitempered steel | Nitempered steel | Nitempered steel |
| 6 | Wormshaft bearings | Sintered iron copper | Steel | Steel |
| 7 | Indicator cap | Injection moulded plastic |
Grey cast iron |
Grey cast iron |
| 8 | Nameplate | Self adhesive aluminium |
Self adhesive aluminum |
Self adhesive aluminum |
| 9 | Cover screws | Steel |
Stainless steel |
Stainless steel |
| 10 | Stopscrews | Steel |
Stainless steel |
Stainless steel |
| 11 | Locknut | Steel |
Stainless steel |
Stainless steel |
| 12 | Bearing thrust washers | Needle thrust washer | Needle thrust washer | Needle thrust washer |
| 13 | Thrust bearing | Needle thrust bearing | Needle thrust bearing | Needle thrust bearing |
| 14 | Indicator O-ring | NBR |
PTFE |
PTFE |
| 15 | Quadrant O-ring |
NBR |
PTFE |
PTFE |
| 16 | Dowels | Hardened & ground steel | Hardened & ground steel | Hardened & ground steel |
| 17 | Locknut protection caps |
Low density polyethylene |
Low density polyethylene |
Low density polyethylene |
Performance specification and dimensions part 1:
| Gearbox type | M07 | M10 | M12 | M14 | M15 | M16 | M20 | |
| Maximal outpup torque for mode 1 - 2.500 working cycles | Nm | 250 | 500 | 1 000 | 1 800 | 3 400 | 4 500 | 6600 |
| Maximal outpup torque for mode 2 - 1.000 working cycles | Nm | 300 | 600 | 1200 | 2 200 | 4100 | 5400 | 8000 |
| Factor + - 10% | 11.00 | 11.0 | 11,3 | 16,2 | 20,5 | 26,5 | 57,0 | |
| Maximal input torque mode 1 * | Nm | 22,7 | 45.5 | 88.5 | 111.0 | 166,0 | 170,0 | 115,0 |
| Maximal input torque mode 2 * | Nm | 27,2 | 54.54 | 106,0 | 135.8 | 200,0 | 203,7 | 140,0 |
| Ratio | 40 : 1 | 40 : 1 | 42 : 1 | 60 : 1 | 68 : 1 | 88 : 1 | 183 : 1 | |
| Turns to close | 10,0 | 10,0 | 10,5 | 15,0 | 17,0 | 22,0 | 45,8 | |
| Base valve flange ISO 5210 | F05, F07 | F07, F10 | F10, F12, F14 | F12, F14, F16 | F16, F20, F25 | F16, F20, F25 | ||
| Drive bush type | mm | DB1 | DB1 | DB4 | DB7 | DB15 | DB16 | DB20 |
| Valve stem dia. (max.) to drive bush | mm | 25,0 | 25,0 | 32,0 | 45,0 | 65,0 | 70,0 | 70,0 |
| Valve stem dia. (max.) mm. | mm | 25,0 | 32,0 | 45,0 | 65,0 | 80,0 | 92,0 | 92,0 |
| Valve satem lenghts (max.) mm. | mm | 51,0 | 57,0 | 72,0 | 81,0 | 92,0 | 113,0 | 115,0 |
| Extended input shaft | mm | N/A | 205 | 240 | 260 | 325 | 350 | 328 |
| Hand wheel pin | mm | 4 | 5 | 6 | 6 | 8 | 8 | 6 |
| hand wheel shaft diameter | mm | 14.98 | 14.98 | 19.98 | 19.98 | 29.98 | 29.98 | 19.98 |
| 14.94 | 14.94 | 19.94 | 19.94 | 29.94 | 29.94 | 19.94 | ||
| Weight | kg | 2,6 | 4,2 | 8,2 | 14,5 | 28,0 | 41,2 | 52,0 |
| Recommended hand wheel | SR5 | SR5,SR8 SR10,SR12 | SR10,SR12 SR14, R18 R24 | SR14 R18,R24 | R18,R24, R30, R36 | R18,R24, R30, R36 | R18,R24, R30 | |
Performance specification and dimensions part 2:
| Gearbox type | M30 | M40 | M50 | М55 | M60 | M70 | |
| Maximal outpup torque for mode 1 - 2.500 working cycles | Nm | 10 800 | 20 000 | 41 670 | 63 000 | 112 553 | 169 477 |
| Maximal outpup torque for mode 2 - 1.000 working cycles | Nm | 13 000 | 24 000 | 50 000 | 68 000 | 135 035 | 203 400 |
| Factor + - 10% | 99.0 | 188,7 | 384,6 | 219.0 | 730,5 | 657,5 | |
| Maximal input torque mode 1 * | Nm | 109,0 | 106,0 | 108,3 | 219,4 | 135,0 | 250,9 |
| Maximal input torque mode 2 * | Nm | 131,3 | 127,2 | 130,0 | 310,5 | 154,1 | 309,4 |
| Ratio | 309,1:1 | 615 : 1 | 1219,8:1 | 694.6 : 1 | 3407,8 : 1 | 3407,8 : 1 | |
| Turns to close | 77,3 | 153,7 | 304,9 | 173,7 | 852,0 | 852,0 | |
| Base valve flange ISO 5210 | F20, F25, F30 | F25, F30, F35, F40 | F25, F30, F35, F40, F48 | F40, F48 | F40, F48 | ||
| Drive bush type | DB30 | DB40 | DB50 | DB50 | -- | -- | |
| Valve stem dia. (max.) to drive bush | mm | 90,0 | 130,0 | 140,0 | 140,0 | -- | -- |
| Valve stem dia. (max.) mm. | mm | 124,0 | 165,0 | 180,0 | 180,0 | 241,0 | 241,0 |
| Valve satem lenghts (max.) mm. | mm | 144,0 | 203,0 | 250,0 | 250,0 | 343,0 | 343,0 |
| Extended input shaft | mm | 328 | -- | -- | -- | -- | -- |
| Hand wheel pin | mm | 6 | 6 | 6 | 6 | 8 | 8 |
| hand wheel shaft diameter | mm | 19.98 | 19.98 | 19.98 | 19.98 | 29.98 | 29.98 |
| 19.94 | 19.94 | 19.94 | 19.94 | 29.94 | 29.94 | ||
| Weight | kg | 84,0 | 181,5 | 294,3 | 294,3 | 796,0 | 796,0 |
| Recommended hand wheel | R18,R24, R30 | R18, R24, R30 | R18, R24, R30 | R18, R24, R30 | R30, R36 | R30, R36 | |
Special execution of gearboxes:
Gearboxes with raised positron indicator:Gearboxes with dosed positron indicator are use din CASE when valve shaft is Langer then allowed height for selected type of gearbox. Dosed positron indicator could compensate lengths to 45 mm up standard height allowed for selected gearbox. And are use data gearbox series M – F, M, MF, MF-IS.
Dosed positron indicators are from cast iron, steel or plastic depends on lengths and gearbox type.
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Gearboxes with switched input shaft about 90°:M – F, MF, MF-IS series gearboxes could be equipped with additional bevel gear AP1 which could turn direction of input shaft about 90° from level of wormshaft. These combinations are used for buried service or for operating valve in not standard height.
